Vinasse, Distillers’ Grains Press Belt Dehydrator

Vinasse Press Belt Dehydrator Equipment Introduction

Characteristics of distiller’s grains:

The water content is 60%-80%, the texture is loose and the fiber content is high, and it contains residual alcohol, protein and other organic substances, which is easy to rot and deteriorate. Its particle thickness is uneven, its viscosity is strong in wet state, it is easy to block the ordinary filter screen during dehydration, and the traditional dehydration equipment has low treatment efficiency because it contains distiller’s grains.

Dewatering advantages of vinasse & distillers’ grains belt dehydrators:

It adopts mesh belt continuous pressing design, which adapts to the high water content and fiber characteristics of distiller’s grains. By combining gravity dehydration with multi-stage mechanical pressing, the water content can be reduced to 40%-50%, and the dewatered residue is convenient for transportation and resource utilization (such as feed and organic fertilizer raw materials). The equipment has a high degree of automation, and the filter screen has a strong anti-clogging ability, which can continuously operate to reduce the labor cost, and the energy consumption in the dehydration process is low, which can reduce the loss of organic matter in distiller’s grains and give consideration to efficiency and economy.

Dehydration Principle Of Distillers’ Grains Press Belt Dewatering Machine

Transport materials with a moisture content of 80% -90% to the hopper of the dewatering machine through a conveyor, and evenly spread the materials on the filter belt through a spiral feeder. The filter belt moves with the operation of the equipment, and the limit plate scrapes the material layer flat. At the same time, control the thickness of the material to make it completely uniform and consistent;

Then, two fully tensioned circular filter belts are clamped between the material layer, driven by the driving roller. The material is continuously and repeatedly squeezed through the pre press dehydration zone, low-pressure zone, and three sets of pressure roller high-pressure zone to remove a large amount of moisture.

Adjust the extrusion pressure and feeding speed according to different material characteristics to meet customers’ requirements for material moisture.

Belt Press Dehydrators Technical Parameter

JIUYI Brand Belt Press Dehydrators Feature

JIUYI dehydrators is a new generation of high-efficiency press dewatering equipment independently developed by us based on years of material dewatering experience and combined with similar dewatering equipment technologies at home and abroad. It has successfully solved the problem of continuous large-scale and deep dehydration of different materials.

1. Low power consumption, low noise, high production efficiency.
2. The machine adopts an ultra long filtering zone, combined with strong pressure rollers for multiple dehydrations, resulting in high dehydration efficiency and large processing capacity.
3. Automatic filter cloth cleaning system, no manual intervention required.
4. Adopting an automatic fabric device, the feeding is smooth and reliable.
4. Select high-quality anti-corrosion materials and components for processing and manufacturing.
5. Advanced and reliable filter belt correction and tensioning device can ensure long-term stable operation.
6. Variable frequency drive control, adjustable production speed.
7. It can run continuously for 24 hours, with high automation, simple operation, and easy maintenance.
8. Advanced structural design with a wide range of applications.
9. The driving roller and squeezing roller of the dehydrator are coated with high-quality materials.