Vegetable Residues Belt Press Dehydrators

Vegetable Residues Belt Press Dehydrators Equipment Introduction

Characteristics of  Vegetable Residues:

Vegetable residue is a byproduct of vegetable processing and catering, containing high moisture (80% -95%), rich fiber (15% -30%), and small amounts of vitamins and minerals. Its composition varies slightly with the type of vegetable, and it is prone to spoilage and deterioration.

The sources are concentrated in food processing plants (large batches, low impurities) and catering enterprises (scattered, containing oil and impurities). It can be utilized as a resource, such as being dehydrated and fermented into organic fertilizer, processed into livestock and poultry feed additives, or converted into biomass fuel. It can also be used to extract dietary fiber.

Industry pain points are prominent: high moisture content leads to high collection and transportation costs, and is prone to bacterial contamination of the environment. Pre processing (impurity removal, dehydration) requires investment in equipment and funds. Some enterprises have mishandled, resulting in resource waste and environmental risks.

Advantages of belt press dewatering machine:

Vegetable residues, containing 80% to 95% moisture, high fiber, and perishable components, require effective processing to prevent spoilage. Belt press dehydrators excel in handling these characteristics, utilizing a streamlined process of continuous feeding, sectional pressing, and discharging to support batch processing and preserve material quality. The graded press system, equipped with a filter belt, separates fiber and water efficiently while maintaining the integrity of the residue’s fiber structure.

JIUYI’s belt press dewatering machine processes vegetable residues with precision. The system evenly distributes the material onto the filter screen via a feed distribution mechanism. Next, the residues enter the dehydration wedge zone and S-shaped dehydration zone for initial extrusion, reducing moisture content. Three sets of high-pressure rollers then further dehydrate the material, significantly lowering its moisture level. The resulting dehydrated vegetable residues serve as organic fertilizers, livestock and poultry feed additives, or biomass fuels, enhancing resource reuse.

Dehydration Principle Of Vegetable residues Belt Dewatering Machine

Transport materials with a moisture content of 80% -90% to the hopper of the dewatering machine through a conveyor, and evenly spread the materials on the filter belt through a feeder. The filter belt moves with the operation of the equipment, and the limit plate scrapes the material layer flat. At the same time, control the thickness of the material to make it completely uniform and consistent.

Then, two fully tensioned circular filter belts are clamped between the material layer, driven by the driving roller. The material is continuously and repeatedly squeezed through the pre press dehydration zone, low-pressure zone, and three sets of pressure roller high-pressure zone to remove a large amount of moisture.

Adjust the extrusion pressure and feeding speed according to different material characteristics to meet customers’ requirements for material moisture.

Belt Press Dehydrators Technical Parameter

JIUYI Brand Belt Press Dewatering Machine Feature

JIUYI dehydrators is a new generation of high-efficiency press dewatering equipment independently developed by us based on years of material dewatering experience and combined with similar dewatering equipment technologies at home and abroad. It has successfully solved the problem of continuous large-scale and deep dehydration of different materials.

1. Low power consumption, low noise, high production efficiency.
2. The machine adopts an ultra long filtering zone, combined with strong pressure rollers for multiple dehydrations, resulting in high dehydration efficiency and large processing capacity.
3. Automatic filter cloth cleaning system, no manual intervention required.
4. Adopting an automatic fabric device, the feeding is smooth and reliable.
4. Select high-quality anti-corrosion materials and components for processing and manufacturing.
5. Advanced and reliable filter belt correction and tensioning device can ensure long-term stable operation.
6. Variable frequency drive control, adjustable production speed.
7. It can run continuously for 24 hours, with high automation, simple operation, and easy maintenance.
8. Advanced structural design with a wide range of applications.
9. The driving roller and squeezing roller of the dehydrator are coated with high-quality materials.